Oil Analysis and Tribology

Oil Analysis and Tribology Training Program To improve reliability of plant, many companies implement predictive maintenance program that using various technology to monitor machine health and eliminate at least reduce unplanned breakdown and extend MTBF of machine. As vibration, oil analysis is important technology in monitoring critical machine. Gearbox and turbine are examples machines that more powerful if monitored using oil analysis technology.

Common problem that occurred are method and procedure of sampling oil, interpretation of oil analysis report and non integration of oil analysis report with other technology like vibration. This course explain how to good sample method, how to analyze data, interpret report and how to integrate oil analysis data with vibration to build comprehensive report.

This course will covers foundational oil analysis information including oil sampling, lubricant health monitoring, contamination measurement and control, and wear debris monitoring.

Objectives of Oil Analysis and Tribology Training Program

This training is designed for participants in order to improve knowledge and skill in:

  • Understanding if you are using the wrong oil
  • Squeeze maximum life out lubrication
  • Set optimum Oil analysis limit
  • Capable to take oil sampling with correct method and procedure
  • Have capability to analyze and building report

Oil Analysis and Tribology Training Program Outline

  1. Introduction
  • The case for condition-monitoring
  1. Lubricant Fundamentals
  • The History of oil
  • Functions of Lubricating Oil
  • Lubrication films
  • Mineral oil refining
  • Properties of Base Oil
  • viscosity and Classification
  • Oil Additives
  • Synthetic oils
  • Classification of oils
  • Performance Tests

oil analysis and tribology

  1. Lubricant Performance Tests
  • Acid & Base Numbers
  • Pour & Flash Points
  • Specific & API Gravity
  • Seal compatibility
  • Color
  • Foaming, Dispersancy, Demulsibility,
  • Filterability
  • Rust & Corrosion
  • Oxidation & Thermal Stability
  • Tribological Testing
  1. Lubricant Analysis

This module provides a detailed analysis of the methods utilized to detect Contamination, Fluid Degradation and Wear & Fatigue in lubricants.

  • Dirt
  • Rust & Corrosion
  • Glycol, Soot, Fuel
  • Nitration, Sulphation
  • Process Contaminants
  • Viscosity
  • Acid & Base Numbers
  • Fourier-Transform Infra-Red
  • Karl Fischer
  • Gas Chromatography
  • Particle Count
  • Elemental Analysis (ICP, AA, XRF)
  1. Grease Fundamentals
  • Functions of Grease
  • Base oils, Additives and Soaps
  • Properties of Grease
  • Analysis of Grease for Predictive Maintenance
  1. Program Management
  • Maintenance Strategies
  • The role of Oil Analysis
  • Setting Program Goals
  • Oil Sampling
  • Completing Sample Information
  • Reading Oil Analysis Sample Reports

Participants

  • All Maintenance Professionals
  • Reliability Engineers
  • Lubrication Engineers
  • Craftsmen and Millwrights
  • Equipment Operators
  • Operations & Maintenance Managers
  • Lubrication Technicians
  • Manufacturing and Industrial Engineers
  • Maintenance Supervisors
  • Vibration Instrument Specialists
  • Predictive Maintenance Technicians
  • Laboratory Analysts

Time and Venue

  • 16 – 18 June 2020
  • 14 – 16 July 2020
  • 18 – 20 August 2020
  • 15 – 17 September 2020
  • 20 – 22 October 2020
  • 17 – 19 November 2020
  • 22 – 24 December 2020

Venue: Neo Malioboro Hotel Yogyakarta, The 1O1 Hotel Yogyakarta, Pesonna Tugu Hotel Yogyakarta

Time: 08.00 a.m – 04.00 pm daily

In House Training: Depend on request

Training Cost

  • IDR 6.500.000,-/participant (non residential)
  • IDR 6.000.000,-/participant (non residential)/minimum 3 Participants from the same company
  • IDR 5.000.000,-/peserta (non residensial)/minimum 5 Peserta dari Participants from the same company

Facility

  • Training Handout
  • Flash disk 
  • Training Certificate
  • Training Kit
  • Souvenir
  • Backpack
  • Photo 
  • Lunch and 2 x Coffeebreak
  • Qualified Training Class

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INFORMASI DAN PENDAFTARAN

HUBUNGI SEGERA SEBELUM KEHABISAN KUOTA:

FERDI

Phone/SMS/WA/Telegram:

0812-2681-1987

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image source: https://alsglobal.blog/en/a-als-tribology-brazil-and-homologated/

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